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A six-axis robot arm sitting on your desk used to mean five figures and a service contract. Chris Annin’s AR4 quietly tore that idea up — and with the brand-new Mark 5 revision, he’s calling the hardware officially finished.
The AR4 is an open-source, six-degrees-of-freedom robot arm you build yourself from CNC-cut aluminum, 3D-printed parts, and off-the-shelf motors and electronics. It’s the latest in a lineage that started with the AR2 and has been refined release after release. The Mark 5 isn’t a dramatic redesign so much as a final polish: Annin says it’s the last item on his hardware to-do list, with future effort going into software and tutorials instead.
What changed in the Mark 5
The headline tweak is sensing. Joints one, two, and three now use Hall effect sensors for their calibration limit switches instead of mechanical microswitches, which meant reworking a few mounting points on the aluminum parts. Joints four, five, and six keep the small microswitches. Annin has also shipped a fresh build manual and published the arm’s modified Denavit-Hartenberg parameters — the math that describes how each joint moves — as fully worked-out spreadsheets, so the kinematics aren’t a mystery you have to reverse-engineer.
bosses will still pay millions on another company’s contracts instead of paying a guy for thousands to maintain it.
What’s the expected BOM cost?
2-2.5K
But it’s DIY and pretty challenging to build
Considering you need large parts from custom CNC aluminum, likely in the 5k range I would guess.
Edit: I was wrong. I went the the website and they sell complete kits for a like 1300. I think that is with 3D printed parts and not much aluminum.